Fiberglass Reinforced Electrolytic Cells
Fiberglass reinforced electrolytic cells designed for high-purity metal refining. Manufactured with a patented monolithic casting process and compatible with a wide range of tankhouse systems. Ideal for long-term, high-efficiency operation in copper, zinc, nickel, cobalt, and lead production.
Product Introduction
Fiberglass Reinforced Electrolytic Cells are engineered using a patented monolithic casting process that combines advanced composite materials to ensure long-term durability, chemical resistance, and structural integrity. These cells are specially designed for high-performance metal refining operations, such as copper, zinc, nickel, cobalt, and lead production.
Electrolytic cells are designed, built, and installed to meet the most stringent requirements of tankhouse operators worldwide. Their primary goal is to ensure uninterrupted operation throughout the plant’s lifespan—maximizing the output of high-purity metal while ensuring absolute safety for personnel and the environment.
Moreover, fiberglass reinforced electrolytic cells are engineered to accommodate ongoing improvements in the electrolytic process. They integrate seamlessly with upgrades to surrounding equipment such as anodes, cathodes, caps, boards, crane systems, electrolyte agitation devices, acid mist controls, and thermal insulation—ensuring flexibility, efficiency, and adaptability in modern refining facilities.
Product Structure
Electrolytic cells are cast monolithically based on a patented, three-layer composite material system:
The inner layer is constructed from multiple layers of fiber-reinforced vinyl ester resin (FRP), forming a monolithic chemical barrier that complies with international standards. This layer ensures excellent impermeability and long-lasting resistance against corrosive electrolytes, making it ideal for continuous exposure in harsh environments.
The intermediate layer is a structural core made from specially formulated polymer concrete. This patented material is engineered for low thermal expansion, which reduces thermal stress and enhances dimensional stability, ensuring that the cell retains its integrity and performance throughout its lifecycle.
The external layer provides an additional shield of FRP, protecting the core structure from mechanical damage, splashes, and chemical spills. For extreme operating environments, this outer layer can be customized with multi-directional fiber reinforcement for enhanced impact resistance and structural support.
Product Features
Long-Term Impermeability and Corrosion Resistance
Monolithically cast internal tank made with multi-layer fiber-reinforced premium vinyl ester resin ensures chemical resistance and leak-proof performance over years of operation.
Efficient Cleaning and Reduced Water Usage
Smooth, rounded interior with optional sloped floors allows for quick sludge drainage and minimal water use—reducing cleaning time and speeding up return to service.
Low Maintenance Requirements
Chemically bonded to a polymer concrete structural core, the internal tank resists chemical attack and mechanical wear. Non-stick surfaces prevent buildup, minimizing routine cleaning efforts.
Enhanced Structural Safety
Reinforced with external seismic blocks and an internal FRP bar mesh system, the cell maintains structural integrity even under extreme conditions, ensuring safety for personnel and infrastructure.
Optimized System Integration
Custom-designed insulation, capping boards, and electrolyte agitation systems can be integrated with the cell structure—boosting energy efficiency, process control, and cathode quality.
Product Details
Application
Fiberglass reinforced electrolytic cell is used in the non – ferrous metal hydrometallurgy industry, such as in the electrolysis of copper, zinc, nickel, lead, cobalt, and so on.
Packing and Shipping
Hengshui Jiubo Composites Co., Ltd. is a leading manufacturer of chemical equipment and fiberglass composite products. We specialize in turnkey solutions for potassium sulfate, sodium sulfate, sulfuric acid, and calcium chloride production lines, as well as FRP pipes, tanks, cooling towers, molded & pultruded products, and complete FRP production machinery.
Beyond manufacturing, we offer material selection, structural design, technical consultation, material supply, transportation, and installation supervision to support our customers’ needs. Now we have 300 employees, with an annual production capacity of 20,000 tons of fiberglass-reinforced plastic products.
With ISO9001, ISO14001, ISO45001, and SGS certifications, we ensure high-quality standards. Our products are exported worldwide, including the U.S., Canada, Australia, Brazil, Japan, Germany, Russia, India, and Egypt, earning global customer trust.
Our Products & Services:
- EPC Solutions: Complete chemical production lines for potassium sulfate, sulfuric acid, etc.
- FRP Production Lines: FRP pipe & tank winding, pultrusion, and grating production lines.
- Fiberglass Products: FRP pipes, tanks, towers, electrolytic cells, cooling towers, and anti-corrosion solutions.
Through robust manufacturing, technological innovation, and comprehensive support, we deliver quality solutions globally and strive for enduring industry partnerships.
