H2SO4 Sulfuric Acid Production Line

Product Description

The Sulfuric Acid Production Line is an advanced and fully automated system designed for the efficient and environmentally friendly production of sulfuric acid. The production process consists of four key sections: Sulfur Melting, Sulfur Combustion and Conversion, Drying and Absorption, and Finished Product Handling. This integrated system ensures high purity, energy efficiency, and minimal emissions, making it an ideal solution for industrial sulfuric acid production.

Production Process

1. Sulfur Melting Section
   Solid sulfur is melted in a quick-melting sulfur pot and then filtered to remove impurities. The refined liquid sulfur is stored in heated storage tanks before being pumped into the combustion system. To maintain optimal processing conditions, all sulfur storage and transport systems are equipped with steam heating and insulation.
2. Sulfur Combustion and Conversion Section
   The liquid sulfur is atomized and burned in a sulfur combustion furnace, producing SO₂ gas. The gas is then cooled in a waste heat boiler before entering a multi-stage catalytic conversion system, where SO₂ is converted into SO₃ with a total conversion rate of ≥99.8%. The heat generated during conversion is recovered and used to produce superheated steam, enhancing overall energy efficiency.
3. Drying and Absorption Section
   SO₃ gas is absorbed in a 98% sulfuric acid circulation system through a three-tower, two-tank process. The system minimizes SO₂ dissolution in the final product and ensures a highly efficient absorption process. Stainless steel pipes with anode protection are used for long-term stable operation, and environmental protection measures, including tail gas washing, prevent pollution during plant startup.
4. Finished Product Section
   The 98% sulfuric acid produced is cooled and transferred to storage tanks with a total capacity of 1,000 tons. The system allows for precise monitoring and handling of finished acid, ensuring product quality and safety.

Key Advantages

• High Purity Output: Achieves ≥99.8% SO₂ conversion rate, ensuring high-quality sulfuric acid.
• Energy Efficiency: Integrates heat recovery systems to optimize steam production and reduce energy consumption.
• Environmental Protection: Tail gas treatment and washing systems minimize emissions, ensuring compliance with environmental standards.
• Automation & Stability: Advanced DCS control system for real-time monitoring and stable operation.
• Corrosion-Resistant Design: Utilizes acid-resistant stainless steel and cast iron for long-term durability.

Hengshui Jiubo Composites Co., Ltd. is a leading manufacturer of chemical equipment and fiberglass composite products. We specialize in turnkey solutions for potassium sulfate, sodium sulfate, sulfuric acid, and calcium chloride production lines, as well as FRP pipes, tanks, cooling towers, molded & pultruded products, and complete FRP production machinery.

Beyond manufacturing, we offer material selection, structural design, technical consultation, material supply, transportation, and installation supervision to support our customers’ needs. Now we have 300 employees, with an annual production capacity of 20,000 tons of fiberglass-reinforced plastic products.

With ISO9001, ISO14001, ISO45001, and SGS certifications, we ensure high-quality standards. Our products are exported worldwide, including the U.S., Canada, Australia, Brazil, Japan, Germany, Russia, India, and Egypt, earning global customer trust.

Our Products & Services:

• EPC Solutions: Complete chemical production lines for potassium sulfate, sulfuric acid, etc.
• FRP Production Lines: FRP pipe & tank winding, pultrusion, and grating production lines.
• Fiberglass Products: FRP pipes, tanks, towers, electrolytic cells, cooling towers, and anti-corrosion solutions.

Through robust manufacturing, technological innovation, and comprehensive support, we deliver quality solutions globally and strive for enduring industry partnerships.